Assembly

Beyond manufacturing individual components, Esteem Manufacturing provides value-added assembly services to deliver a more complete, turnkey solution. Our dedicated assembly department simplifies your supply chain by reducing vendors and lead times. From installing precision hardware to creating complex sub-assemblies, we apply the same commitment to quality and attention to detail that defines our machining processes.

Key Features and Specifications:

  • Hardware Installation (Helicoils, PEM inserts)

  • Pin & Dowel Installation

  • Press-Fitting of Bearings & Bushings

  • Gasket Installation

  • Sub-Assembly & Final Assembly

  • Part Marking (Ink & Label Application)

  • Kitting & Custom Packaging

  • Streamlined Supply Chain: By handling both precision machining and assembly, we act as a single-source supplier, reducing your vendor management, simplifying logistics, and shortening overall lead times.

  • Integrated Quality Control: Our assembly processes are integrated directly with our quality department, ensuring that all components are inspected and meet specifications before, during, and after assembly.

  • Dedicated & Controlled Environment: Assembly is performed in a dedicated, clean, and organized workspace to prevent contamination and ensure that every assembly is built to the highest standards of workmanship.

  • Hardware Installation Expertise: Our skilled technicians are proficient in installing a wide range of hardware, including threaded inserts, dowel pins, and press-fit components, guaranteeing proper fit and function.

  • Production-Ready Components: We deliver assembled or kitted parts that are ready to be integrated directly into your production line, saving you valuable time and internal resources.

Our Premier 425-2R Press Brake is a key component of our fabrication and production support services, enabling us to perform high-precision sheet metal bending and forming. The integration of the advanced HURCO Autobend 7 CNC backgauge allows for rapid, repeatable, and complex bending operations. This capability enables us to produce custom brackets, enclosures, and other formed components with exceptional accuracy and efficiency.

Key Features and Specifications:

  • Tonnage Capacity: 25 Tons

  • Bending Length: 4 feet (48 inches)

  • Distance Between Housings: 30 inches

  • Stroke Length: 4 inches

  • Throat Depth: 4 inches

  • CNC Control: 2-Axis HURCO Autobend 7

  • CNC-Controlled Accuracy: The advanced HURCO Autobend 7 system provides precise, two-axis CNC control over the backgauge and ram, ensuring every bend is accurate and repeatable, which is critical for multi-part production runs.

  • Versatile Tooling Compatibility: Equipped with punch and die holders that accept both American and European style tooling, this machine offers immense flexibility to meet the specific bending requirements of any project.

  • Production-Ready Tooling: Our press brake is outfitted with versatile tooling, including a multi-profile 4-way lower die, allowing for a variety of bend radii and material thicknesses to be formed efficiently without lengthy setups.

  • Reliable Performance: With an updated and meticulously maintained control system, our press brake delivers consistent, reliable performance for uninterrupted production and precision results.

Ready to Solve Your Manufacturing Challenge?

quotes@esteemmfg.com
(860) 282-9964

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